Jintai_logo
Jintai_extruded_honeycomb_ceramic_foundry_filter Jintai_infrared_ceramic_tile Jintai_alumina_ceramic_foam_filter Jintai_high_efficiency_tower_packing
Home Contact JINTAI Organization Qualification Sitemaps
Product List

 Tower Packing>>Saddle Ring Packing                                                                                                        Sales: Biz@jintai-group.cn

JINTAI Saddle Ring Packing 

JINTAI Ceramic Intalox Saddle JINTAI Ceramic Super Intalox Saddle JINTAI Plastic Intalox Saddle
Ceramic Saddle Ceramic Super Saddle Plastic Saddle Ring 
JINTAI Plastic Super Intalox Saddle Ring JINTAI Intalox Metal Tower Packing  
Plastic Super Saddle Metal Saddle Ring  
     

JINTAI CERAMIC SADDLE RING 

  Ceramic_Intalox_Saddle_RingCeramic Intalox SaddlesCeramic_Intalox_Saddle_Ring_2

     JINTAI Ceramic Saddles (equivalent to Koch-Glitsch CERAMIC INTALOX SADDLES ) are between the ring shape and the shape of the saddle, and therefore maintain both their advantages, this structure is conducive to the liquid gas distribution. Ceramic saddles are most frequently used high-performance packing and exhibit advantages for most applications in comparison with other shapes. Their smooth surface imparts a high chemical resistance and provides with a high level of stability.  Due to their simple form, ceramic saddles can be manufactured by continuous extrusion method and can be produced at a relatively low cost. JINTAI is the best ceramic saddles manufacturer, ceramic saddles supplier for your Choice.

Applications:

         JINTAI Ceramic Saddles are widely used in Scrubbers, Drying Towers, Tail Gas Scrubbers, Impasse Towers,  absorption tower, cooling tower, scrubber, regeneration tower. Also widely used as heat transfer media inRegenerative Thermal oxidizers(RTO).

Chemical composition of Ceramic Saddles:

SiO2

Al2O3

Fe2O3

CaO

MgO

K2O+Na2O

Other

< 80%

17-23%

1.0%

0.5%

0.5%

2-4%

<1%

Physical properties of Ceramic Saddles:

Nominal size

1/2"

5/8"

3/4"

1"

1.5"

2"

3"

12mm

16mm

19mm

25mm

38mm

50mm

76mm

Number per m3

610,000

269,000

146,000

59,000

19,680

8,243

2,400

Package density (kg/m3)

780

700

670

630

580

550

530

Free volume (%)

68

71

72

73

75

76

77

Surface area (m2/m3)

647

535

350

254

180

120

91

Specific gravity (g/cm3)

2.3-2.4

Water absorption (%)

<0.3

Acid resistance (%)

>99.6

Max operating temp.

1100

Porosity (%)

<1

Moh’s hardness (scale)

>6.5

Thermal conductivity (w/m.k)

0.9-1.0

Specific heat(j/kg)

850-900

JINTAI CERAMIC SUPER SADDLE 

Ceramic_Super_Intalox_Saddle

        JINTAI Ceramic Super saddles(equivalent to Koch-Glitsch SUPER INTALOX SADDLES) are the most frequently used high-performance packing which exhibit advantages for most applications in comparison with other packing of different shapes.  Ceramic super saddles' smooth surface imparts a high chemical resistance and provides them with a high level of stability.  Due to their simple form,  JINTAI Ceramic Super saddles can be produced at a relatively low cost. 

Applications:        

        JINTAI Ceramic Super saddles(equivalent to Koch-Glitsch SUPER INTALOX SADDLES) are widely used as Regenerative Thermal oxidizers, Acid Gas Scrubbers, Dryer Towers, Tail Gas Scrubbers and Impasse Towers.

Specification of ceramic super saddles:

Normal Size

Approx.
Weight

Surface Area

Void Fraction(%)

Dry Packing factor (m-1)

lb/ft3

Kg/m3

ft2/ft3

m2/m3

1"

25mm

40

645

79.5

260

77

570

1.5"

38mm

37.5

600

64

210

78

430

2"

50mm

35.6

570

42.8

140

79

277

3"

76mm

36

580

32

105

77

206

Ceramic Supper Saddles Chemical Composition:

Composition

Value

Composition

Value

SiO2

< 80%

CaO

0.5%

Al2O3

17-23%

MgO

0.5%

SiO2+Al2O3

>90%

K2O+Na2O

2-4%

Fe2O3

1%

Other

<1%

Physical Properties:

Index

Unit

Value

Porosity

Vol %

1

Specific heat

KJ/Kg

840-900

Crush strength

N/mm2

390-420

Specific gravity

g/cm3

2.3-2.4

Acid Resistance

%

>99.6

Firing temperature

1280 to 1320

Softening point

>1400

Density

Kg/m3

2300-2400

Water absorption

%

<0.2

Thermal Expansion

10-6mm/mm

4.7

Hardness

Mohr Scale

7

Comprehensive strength

Newtons

5600

Shock strength

Kgf.cm/cm2

1.0-1.5

JINTAI METAL SADDLE RING 

 IMTP-Metal Intalox Saddle RingIMTP, Metal Saddle Ring, Arch SaddlesIMTP-Metal Intalox Saddle Ring

        JINTAI Metal Saddle Rings or metal saddle (equivalent to Koch INTALOX SADDLES) is high performance random packing, successfully used in mass transfer towers both small and large diameter. It is frequently used in deep vacuum towers where low pressure drop is crucial and also high pressure towers where capacity significantly exceeds conventional trays, offer a 30% lower pressure drop than Pall Rings but with a lower liquid hold-up. Metal Saddles’ physical shape permits maximum randomness and minimum alignment, Advanced design gives it a high rate of liquid film surface renewal producing a high mass transfer rate, leading to a greater capacity and efficiency compared to other random packings, Large number of contact points for homogenous distribution of liquid and gas, Facilitates shorter packed bed heights.

       JINTAI Metal Saddle Ring gives the best performance in terms of i.e. low-pressure drop and high efficiency. Hence JINTAI Metal Saddle Rings can be effectively used in both high pressure as well as vacuum towers. Some of its other advantages include large effective interfacial area, high mechanical strength (its monolithic construction overcomes the problem of "opening out" at ends as experienced in ring shaped packings) and low cost. JINTAI Metal Saddle Ring or metal saddle is available in various sizes, which give different combinations of efficiency and pressure drop.

Applications:

  • A versatile packing used in distillation, absorption etc.

  • Used in both deep vacuum and high pressure towers.

Material available:

Metal Saddle Ring can be fabricated from a variety of metals like Carbon steel, Stainless steel, Copper, Aluminum, Titanium, Zirconium and Special Alloys.

Specifications of JINTAI Metal Saddles:

Size

Bulk Density pcs/m3

Surface Area m2/m3

Void
(%)

Packing Factor

15

347500

291.3

95.6

51

25

135000

225.8

96.6

41

40

50000

150.8

97.7

24

50

15000

100

98

18

70

4625

60

98.5

12

JINTAI PLASTIC SADDLE RING 

JINTAI--Plastic Intalox Saddle Ring Packing

   JINTAI Plastic Saddle Ring (Equivalent to Koch-Glitsch INTALOX) are a versatile and economical industry standard with well-known performance characteristics.  Low pressure drop, high flux, high efficiency , easy to handle.

Applications:

  • Absorption, scrubbing, and stripping services

  • Pulp and paper service, such as bleach plant absorbers

  • Versatile alternative to ceramic saddles

Performance:

Good Capacity and Low Pressure Drop  

  • Higher capacity and lower pressure drop than ceramic saddles.

  • Multiple sizes provide ability to optimize capacity and efficiency based on application requirements. 

Higher Liquid Hold-up and Residence Time

  • Relatively high liquid hold-up allows good absorption efficiency with slow chemical reaction.

Versatile Standard Packing

  • Lower sensitivity to liquid and vapor distribution quality allows use with conventional liquid distributors.

Specification of JINTAI Plastic Saddle Ring:

 Specification
D*H*δ

Specific surface area
m2/m3

Void
ε
%

Num
n
m-3

Bulk Density
kg/m
3

Dry packing factor F
m-1

1"

25*12.5*1.2mm

288

0.847

97680

102

473

1.5"

38*19*1.2mm

265

0. 95

25200

63

405

2"

50*25*1.5mm

250

0.96

9400

75.2

332

3"

76*38*0.6mm

200

0.97

3700

59.2

289

JINTAI PLASTIC SUPER SADDLE RING 

 Plastic Super Intalox Saddle Ring

        JINTAI Plastic Super Saddle Ring (Equivalent to Koch-Glitsch SUPER INTALOX) are a versatile and economical industry standard with well-known performance characteristics.  Low pressure drop, high flux, high efficiency , easy to handle.

Specification of JINTAI Plastic Super Saddle Ring:

Size(inch/mm)

 Quantity
n /m3

Bulk Density
kg/m
3

Specific surface area
m 2 /m 3

Void rate
ε

1"

25mm

57500

91

199

0.90

1.5"

38mm

18000

72

178

0.92

2"

50mm

6000

60

105

0.93

3"

76mm

1500

48

89

0.96

    
-Ceramic Foam Filter-

Alumina Ceramic Foam Filter
SiC Ceramic Foam Filter
Zirconia Ceramic Foam Filter


-Tower Packing-

Ceramic Random Packing
Metal Random Packing
Plastic Random Packing
Structured Packing


-Ceramic Honeycombs-

Infrared Ceramic Tile
Ceramic Honeycomb Substrate
RTO Honeycomb Ceramic
Diesel Particulate Filter
Honeycomb Foundry Filter


-Others-

Molecular Sieves
Acid Resistant Ceramic
Inert Alumina Ceramic Balls


-Product Navigation-

Product Photo Gallery
Product Application


 

CopyRight 2005 Jiangxi Jintai Special Material LLC. All Rights Reserved

 
 Tel: +86-799-6818111/6886565                         Fax: +86-799-6810066
              E-Mail: biz@jintai-group.cn                    Web: www.ceramic-honeycombs.com
Address: Room1008, Heng Long International Building, No.93 Yue Jin South Road, PingXiang, JiangXi 337000, China